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  • CarpetCabler

    Direct-Cabling machine

    E3
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    Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

    They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

    CarpetCabler L?ngstansicht

    Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

    They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

    Low energy consumption
    Energy
    Low energy consumption

    Optimized spindle family enables energy savings


    The spindle family covers following types:

    Dimensions [mm]

    Universal 285

    Spindle 285

    Spindle 260

    Spindle 220

    Feed pot package

    285

    285

    260

    220

    Spindle gauge

    495

    495

    445

    445

     

     

    Energy savings due to energy optimized machine components

    • High class efficiency main drive motors

    • Optimized bearings in the entire spindle area

    Higher productivity and package density
    Economics
    Higher productivity and package density
    • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
    • Less space needed due to closer spindle spacing
    • Higher production speeds due to low yarn balloon tension
    Easy handling and cleaning
    Ergonomics
    Easy handling and cleaning

    Reduced machine operating time due to central adjustments

    Fast, simple and precise motor-driven drive for an optimum height position.
    An optimum, uniform height position on all yarn balloon guides.

     

    Package conveyor belt to rapidly clear away the finished packages

    Easy and quick yarn threading due to Volco-/Creeljet-Systems

    Computer-controlled electro-mechanical gearbox

     

     

    Teppich

    Why are carpet yarns directly cabled on Volkmann cabling machines?

    • Cabling is a mechanical yarn upgrading process which precedes carpet production.
    • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
    • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
    Brake Hood

    Conversion of direct-cabling machine to two-for-one twisting machine

    The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

    Electronical Drive

    and more...

    Electro-mechanical gearbox
    This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

    Kugelfadenbremse Topf

    Ball yarn brake in spindle pot
    The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

    Compensation Tensioner
    Different Creel Tensioners:
     
    Capsule Tensioner
    The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
     
    Compensation Tensioner
    The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
     
    Creel ball yarn tensioner
    Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
     
    Roller yarn tensioner
    The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

    Experience Saurer live

    At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

    Exhibition date
    Logo_Shanghaitex Hall/booth: E1/D40
    ShanghaiTex

    25.11.2019 - 28.11.2019
    Shanghai, China

    Visit website

    Downloads

    Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

    Sun – Service Unlimited

    Strong and reliable life-cycle partnership.
    Unique smart solutions to increase the benefit to the customer.
    Notable performance and sustainability throughout the machine lifetime.

    We keep you competitive.

    Consulting
    Installation
    Academy
    Original Parts
    Maintenance
    Updates and Upgrades
    Secos
    Sun Consulting
    Consulting
    From the end product through the fibre to the raw material
    Benefit from trends with fabric-to-fibre engineering
    Experience Consulting
    Sun Installation
    Installation

    From standalone machines to turnkey plants
    Knowing what to do - and doing it

    Experience Installation
    Sun Academy
    Academy

    Become an expert
    Turn your employees into experts

    Experience the Saurer Academy
    Sun Original Parts
    Original Parts

    Original is better
    Ensure your machine remains an original

    Experience Original Parts
    Sun Maintenance
    Maintenance

    On-site, at your side
    Whatever you need, we are there for you

    Experience Maintenance
    Sun Updates and Upgrades
    Updates and Upgrades

    Always state-of-the-art
    Stay up to date

    Experience Updates and Upgrades
    Secos grey Background
    Secos – Saurer Customer Portal
    E-shop, info tool and more
    Experience Secos
    Senses

    Mill management system Senses

    With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

    Experience Senses

    Contact us

    Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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